Precision Custom Screw Machining & Threaded Components
Stop compromising on thread integrity and lead times. We leverage advanced multi-axis CNC lathes and Swiss-type machines to deliver flawless, high-precision fasteners. From micro-screws to heavy-duty custom bolts, we handle tough alloys, tight tolerances, and complete secondary operations under one roof.
- ✓ Extreme Precision: Tight tolerances down to ±0.005mm with perfect concentricity.
- ✓ Tough-Material Expertise: Flawless cutting of Titanium, Stainless Steel (SS316/304), Inconel, and PEEK.
- ✓ Turnkey Operations: Fully integrated thread rolling, heat treatment, and anti-loosening pre-coating (Loctite/Precote).
Advanced Threading & Multi-Axis Turning Capabilities
Zonclair offers turnkey manufacturing for standard and non-standard custom fasteners. Driven by specialized Swiss-type lathes and multi-tasking CNC turning centers, we deliver continuous accuracy for tight-tolerance, complex-profile threaded components.
- ✓ Processing Range: Outer diameters ranging from Ø0.5mm to Ø32mm via Swiss Screw Machining, and up to Ø250mm via Conventional Chuck Turning.
- ✓ Thread Standards: Full coverage for Metric (M), Unified (UNC/UNF), British Standard (BSW/BSF), and custom Acme threads.
- ✓ Tolerances Level: Linear dimensional tolerance to ±0.005mm; Thread fit complies strictly with 4H / 6g classes.
- ✓ Machining Complexity: Live-tooling enables integrated cross-milling, axial drilling, tapping, and slotting in a single automated setup.
Rigid Thread Quality Control & Metrology Inspection
Thread integrity is non-negotiable at Zonclair. We back our precision screw processing with an advanced in-house metrology lab to eliminate thread stripping, pitch deviation, and assembly failures, ensuring every custom fastener fits flawlessly into your system.
- ✓ 100% In-house Gauging: Every threaded batch undergoes rigid testing using calibrated Go / No-Go Thread Plug & Ring Gauges.
- ✓ ZEISS SPECTRUM CMM Verification: We leverage the ZEISS SPECTRUM Bridge-type Coordinate Measuring Machine to inspect critical dimensions, geometric tolerances, and axial alignment with trusted results.
- ✓ Profile & Pitch Metrology: High-magnification optical comparators and toolmaker microscopes verify thread crests, roots, and pitch angles.
- ✓ Full Material Traceability: First Article Inspection (FAI) reports and certified Material Test Reports (MTR) are available upon request.
Advanced Material Compatibility & Turnkey Finishing
From medical-grade implants to aerospace fasteners, Zonclair streamlines your supply chain. We process everything from easy-to-machine brass to high-strength alloys and advanced engineering plastics, providing fully completed components straight to your assembly line.
- ✓ High-Performance Metals: Specialized machining of Titanium (Grade 5), Stainless Steel (316/304), Inconel, aircraft-grade Aluminum (7075/6061-T6), and Phosphor Bronze.
- ✓ Engineering Plastics: Precision cutting of high-end biocompatible and industrial polymers, including PEEK, PTFE (Teflon), POM (Delrin), and Nylon (PA6/PA66) without burrs.
- ✓ Thread Rolling & Thermal Treatment: Secondary thread rolling for maximum fatigue strength, combined with precise hardening, case carburizing, and hydrogen embrittlement relief.
- ✓ Coatings & Anti-Loosening: Complete surface options including anodizing, passivation, and custom protective plating, with optional pre-applied anti-loosening patches (Loctite/Precote).